In the application of large LED screens, protection performance is the key point that customers are extremely concerned about. Based on the combination of M2/M4 LED, GOE process, SMT process and PCB pad design, ArmorLED technology has brought new technological breakthroughs to the stability and reliability of LED screens.
M2/M4 LED: 8 pins design, thrust increased by 4-10 times
Compared to the 4-pin design of traditional LED lamp beads, ArmorLED technology adopts a revolutionary M2 and M4 LED lamp bead structure, increasing the number of pins to 8 or more, significantly increasing the welding area and improving the welding strength.
After rigorous testing, ArmorLED welding force is 3-5 times higher than conventional lamp beads, and the thrust force is increased to 4-10 times, bringing unprecedented stability and reliability to LED display products.
Conventional LED-4 pin design VS ArmorLED-8 pin design
GOE process: accurately fill the gaps and improve the stability of the product
In order to improve the adhesion between LED and PCB, Shijue Guangxu took the lead in introducing advanced GOE dispensing technology, accurately controlling the dispensing amount and dispensing position, using high-precision dispensing equipment to effectively eliminate gaps, strengthen the adhesion between LED lamps and PCBs, and make the whole structure more durable.
GOE dispensing process
SMT process: precise process control to achieve welding firmness
With 15 years of process accumulation and a large amount of data analysis in the field of LED manufacturing, Shijue Guangxu uses advanced SMT placement technology to optimize the stencil processing process of PCB printing solder paste, accurately control the SMT reflow soldering temperature, ensure that the solder degree of the lamp foot is firmer, and improve the soldering strength of the PCB pad. In addition, the use of SMT high-precision equipment further ensures the high reliability and high strength of welding, and provides a solid quality guarantee for LED display products.
SMT production workshop
PCB pads: Optimize pad size and improve soldering strength
ArmorLED technology ensures a strong bond between the LED and the PCB by precisely controlling the pad dimensional tolerances, while further optimizing the adhesion between the pad and the PCB substrate, significantly improving the long-term stability of the LED.
Enhanced ArmorLED protection significantly reduces maintenance costs
ArmorLED technology realizes multiple protection performance upgrades, has excellent anti-collision protection performance, effectively resists the risk of screen damage, ensures that the screen can continue to operate stably in various harsh environments, effectively prolongs the service life of the screen, and reduces the cost of long-term use.
Build high R&D capabilities and build core technical barriers
In the field of technological innovation, Shijue Guangxu has always been at the forefront of the industry. In 2023, Shijue Guangxu will launch three innovative technological breakthroughs: CBSF color-free display technology, Cold cold screen energy-saving technology and ArmorLED protection technology, relying on innovative technology and core R&D strength, constantly updating and iterating products, and realizing full-scene applications such as leasing, fixed installation, xR, and creativity.
In terms of production capacity, Shijue Guangxu integrates upstream and downstream supplier resources, quickly transforms new technologies into actual productivity, forms an innovative synergy, and realizes the optimization of capacity allocation, which provides strong support and guarantee for the company's sustainable development, and also brings more considerable benefits to the entire industry and multiple application fields.
In the future, Shijue Guangxu will continue to devote itself to technological innovation and product research and development, and continue to introduce more disruptive technologies and products, leading the LED display industry to a new height.