Digitalization is the key to the development of new quality productivity. In recent years, Ma'anshan Xinkangda Magnetic Industry Co., Ltd. has cooperated with Lenovo, Dingjie, Yinfei and other companies in digital projects to build an integrated management platform with the characteristics of the magnetic material industry, realizing the independent and controllable key technologies, and steadily improving the company's production efficiency and product quality, leading the development of the enterprise to flourish.
Walking into the production workshop of Ma'anshan Xinkangda Magnetic Co., Ltd., located in Yushan Economic and Technological Development Zone, more than a dozen automated production equipment are rumbling and running at high speed, and a worker can control the automation equipment for production in an orderly manner. Founded in 2011, Xinkangda Magnetics is a high-performance soft magnetic material manufacturing enterprise, the main products of soft ferrite powder and magnetic cores and metal magnetic powder cores are widely used in photovoltaic, energy storage, new energy vehicles and charging facilities and other fields. In recent years, the company has continuously increased its investment in digital transformation, and continued to introduce automated powder molding machines, efficient and intelligent double-push nitrogen kilns, automated three-dimensional warehouses and other automated and intelligent equipment at the production end, creating a "digital" intelligent workshop, and realizing the transformation and upgrading of production methods. The number of front-line workers has increased from 330 to 300, and labor productivity has increased by 20%.
Ji Guofeng, director of the sixth branch of Ma'anshan New Kangda Magnetic Industry Co., Ltd.:
After entering the digital transformation, our production progress can be displayed in real time through the information system. According to the daily production status, our information system can provide timely feedback. Some orders can be quickly responded to in the system and fed back to our production department in time, so that the on-time delivery of our products has been greatly improved.
In addition to the equipment update at the production end, Xinkangda Magnetics has also built an intelligent enterprise Internet, all equipment of the milling production line is networked, and engineers can open the industrial software system to grasp the data information such as weighing, current, temperature, time, pressure and so on in real time, and the system automatically sends digital graphic signals to realize automatic fault alarm and diagnostic analysis. The company realizes the whole process monitoring and high integration of logistics, energy flow, physical properties and assets, establishes a data collection and monitoring system, and the automatic data collection rate of production process data reaches more than 90%. Through digital transformation and upgrading, the previous extensive and inefficient management mode has been changed, and the enterprise has been promoted to a transparent, collaborative, standardized and lean management model.
Liu Xiafeng, Director of Information Management Department of Ma'anshan New Kangda Magnetic Industry Co., Ltd.:
By building a digital factory, the data collection of the entire equipment is realized. At the same time, we are moving towards a transparent factory. Data on employee output can be displayed in real time. At the same time, the performance of employees can also be recorded and presented in a timely manner. Through a digital tool, enterprises can reflect some of the company's production and operation conditions in a timely manner. The company's business decisions provide guidance for some of the company's business decisions through some means of digitalization and some of our data analysis.
In 2023, the total output value of Ma'anshan Xinkangda Magnetics will be nearly 350 million yuan, and a total of 30 million yuan will be invested in the implementation of digital transformation, with an increase of 18 million yuan, and it will be selected as a typical case of digital transformation of small and medium-sized enterprises in 2024 released by the Ministry of Industry and Information Technology. After years of continuous deepening innovation and development, it has been successfully rated as a national-level specialized and new "little giant" enterprise, a private technology enterprise in Anhui Province, a digital workshop in Anhui Province, and a smart factory in Ma'anshan City.
Liu Xiafeng, Director of Information Management Department of Ma'anshan New Kangda Magnetic Industry Co., Ltd.:
The enterprise transforms from traditional manufacturing to digital mode, and uses advanced technologies such as big data, cloud technology, and the Internet of Things to realize the cross-integration of multidisciplinary technologies such as formula technology, process technology, equipment technology, measurement technology, and enterprise management, and system innovation, so as to achieve the purpose of improving quality, reducing costs and increasing efficiency, enhance the core competitiveness of enterprises, win the market, and create value.
Content source: cabbage heart client