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GAC Toyota Quality Science and Technology Museum Walks into the "First City of Autonomous Driving"

1. The intelligent electric hybrid dual engine is the optimal solution for the hybrid technology route, and is committed to becoming the best choice in the era of electrification!

The fifth-generation intelligent electric hybrid dual engine, which deeply integrates the advantages of oil and electricity and truly achieves the ultimate balance, is the optimal solution for hybrid vehicles. After 5 generations of changes, the intelligent electric hybrid dual engine has achieved a comprehensive and ultimate balance, such as the balance of oil and electricity synergy, the balance of low fuel consumption and strong power, the balance of performance and safety, the balance between short-term ease of use and long-term reliability, etc., with the complementary and deep integration of the advantages of oil and electricity, the perfect interpretation of the true meaning of hybrid.

Fuel-efficient, convenient and reliable, the intelligent electric hybrid engine is the best choice for universal electrification! Although there is no new energy shell, the intelligent electric hybrid dual engine has a new energy core, which is a new energy solution that does not need to be plugged in! Toyota's intelligent electric hybrid dual engine is the king of hybrids, and it is a universal benchmark.

2. GAC Toyota has the most comprehensive electrification technology layout in the industry to meet the most diverse needs of the Chinese market.

GAC Toyota's all-round technology layout includes hybrid, plug-in hybrid, pure electric and hydrogen electric. In the past, GAC Toyota has accumulated more than one million users in the hybrid market for 15 years, and in the future, with the full hybridization of models, the introduction of core new technologies such as solid-state batteries, performance lithium batteries, and new-generation electrified engines, a new round of strong growth will be formed in the new energy track.

GAC Toyota joins hands with the head technology "circle of friends" to deepen on-site research and development, and its intelligent strength will be among the "first echelon" of the industry

The three flagships completed the localization upgrade of the "Global Car China Cabin". Based on the empowerment of China's solutions, GAC Toyota's 9th-generation Camry, 2024 Highlander, and Sena have all achieved intelligent experience innovation, bringing the world's best version to China. In the future, we will promote full-scale solutions.

With the support of top technology manufacturers such as Huawei and Tencent, it will realize the leapfrog iteration of intelligent technology experience. Huawei's new generation of Hongmeng cockpit will be the first to be installed in GAC Toyota's new C-class intelligent pure electric sedan. Tencent's rich digital ecosystem and data capabilities will also powerfully empower technology experience.

From quasi-L3 intelligent driving to L4 unmanned driving, GAC Toyota's intelligent driving technology reserves are industry-leading. Partnered with Momenta to launch end-to-end quasi-L3 high-end intelligent driving on two new electric models. Cooperate with Pony.ai to realize the commercial operation of L4 driverless taxis, and promote the large-scale mass production of higher-level autonomous driving technology.

Technology can be cool, but it still has to be reliable, and the inner quality is always more important than the amazing on the surface.

Extremely strict Toyota standards: GAC Toyota has always stood at the commanding heights of "high-quality technology", and used quality technology to bring users a more reassuring and worry-free car experience.

Exclusive customized advanced technology: GAC Toyota has been evaluated by Toyota's quality inspection for three consecutive years as "zero defect rate", and the first-pass rate of the production line is as high as 99.2%, about 10% ahead of the industry level.

Mutually Compatible Supply Chain System: Toyota manages its supply chain through "nurturing procurement" and replaces "a simple buying and selling relationship between Party A and Party B" with a "close relationship of mutual growth".

In-depth quality culture: based on the "star model car", each car will be compared and inspected before it comes out, and only the model car products with higher quality than this "star" can be regarded as qualified.

【Dachang Reliable Technology】

· Electrification: In the field of electrification, Toyota has always been the leading player

1. Hard-core electrification technology: the fifth-generation intelligent electric hybrid dual engine

1. It is not simply driven by a motor or engine, but pursues the balance of oil and electricity synergy

With the world's original planetary gear structure and precise power shunt, the intelligent electric hybrid dual engine realizes the seamless integration of oil and electricity, and is a full-speed true hybrid with oil and electric co-drive.

  1. Do not reduce fuel consumption at the expense of power, but pursue the balance of power and fuel consumption

The intelligent electric hybrid engine has both explosive power and staying power. The low speed is comparable to that of a tram, and the acceleration response is fast. The high speed is stronger than the plug-in hybrid, and the output of oil and electricity is superimposed, and the acceleration is more powerful. Even at speeds of more than 120 kilometers per hour, the power is still abundant, and the motor continues to exert force, bringing a sense of acceleration and extension.

  1. We do not prioritize security for the sake of performance, but pursue a balance between performance and security

Relying on the excellent TNGA architecture, the braking distance of all Guangfeng hybrid models is less than 39 meters, and the best performance is as short as 33 meters, which effectively guarantees safety. The hybrid battery is the most efficient and safest in the world, and at the same time, the use of alkaline electrolyte aqueous solution with better flame retardant performance, multiple voltage monitoring, and battery management strategy of shallow charging and discharging ensure battery performance. In the 27 years since its listing, Toyota has more than 26 million intelligent electric hybrid batteries with 0 fires, 0 explosions and 0 leaks.

2. Future-oriented advanced technology reserves: batteries, a new generation of plug-in hybrids, and super engines

Toyota is promoting the mass production of core new technologies such as solid-state batteries, performance lithium batteries, and next-generation electrified engines, and in the future, GAC Toyota will accelerate the deployment of new plug-in hybrid and pure electric products to move deeper into the new energy market.

1. Four new-generation batteries, subverting the electrification experience

The all-solid-state battery has accumulated more than 1,300 patents and will be mass-produced from 2027 to 2028, providing a range of more than 1,000 kilometers and a fast charging time of 10%-80% of the SOC in less than 10 minutes.

The performance lithium-ion battery has an increased range of more than 800 kilometers and a fast charging time of 20 minutes or less, and is expected to be put into service in 2026.

The popular lithium iron phosphate battery has a cruising range of more than 600km and a fast charging time of less than 30 minutes, and is expected to be put into use from 2026 to 2027.

The high-performance lithium-ion battery will further increase the range to more than 1,000 kilometers with a fast charging time of less than 20 minutes, and is expected to be put into service from 2027 to 2028.

2. A new generation of plug-in hybrid, embracing the high growth trend of plug-in hybrid

The plug-in hybrid model equipped with fast charging technology was launched in China in October, with a WLTC pure electric range of 90 kilometers and a combined range of more than 1,200 kilometers.

3. A new generation of engines in the era of electrification, helping carbon neutrality

Toyota plans to develop engines for the electrification era, starting from the BEV platform, and developing engines for PHEVs and HEVs. By combining it with an electrical control unit, we are pursuing higher efficiency and downsizing, and at the same time, we are contributing to the spread of carbon-neutral fuels by using a variety of fuels more efficiently in engines.

3. Multi-track layout, full electrification

Based on the advantages of intelligent electric hybrid dual engines, HEV, PHEV, BEV, and FCEV are advancing in multiple paths, continuously innovating technology to improve quality, and achieve full electrification.

· Intelligence: Science and technology is not a one-man show, but a team competition with full cooperation

1. Intelligent cockpit

1. The "Global Car China Cabin" has been implemented on the three flagship models, and the full range of solutions will be promoted in the future

(1) The three flagship models of Camry, Highlander and Sena have been upgraded locally, bringing China's exclusive intelligent cockpit to global cars, and the intelligent experience is comprehensively leading the joint venture. Comprehensively upgrade the new-generation vehicle-machine system, fully equipped with 8155 chips, leading the mainstream computing power of the joint venture, about 40% performance redundancy, 2-3 OTAs per year, and working with Huawei to develop AI voice assistants, Huawei's ecosystem is deeply empowered, and the seamless interconnection of people, vehicles and homes is realized. There is also a faceprint login, three major smartphone system interconnection and remote control of digital keys, and at the same time the introduction of a wealth of self-built mall applications.

2. Join hands with Huawei: Promote the mass production of the HarmonyOS intelligent cockpit, and the new C-class intelligent pure electric car will be the first to be installed

(1) A new generation of HarmonyOS in-vehicle operating system: equipped with the industry-leading Ascend 9610A chip, 15.6-inch smart screen 3.0, and 119 millisecond response speed, achieving ultimate silky and minimalist interaction. It supports all-scenario device collaboration, content can be transferred, and screens can help each other.

(2) Pangu voice model system: one wake-up, continuous dialogue, precise operation; Constantly iterative to learn, express and interact like a human.

(3) Double non-inductive start-up, active nap mode: face recognition, non-inductive start-up; Quickly switch accounts to protect personal privacy.

(4) Collaborative interconnection of people, vehicles, and homes in all scenarios: The vehicle and machine are connected to Huawei Hi-link to link a large number of smart homes. Control the smart devices at home with a voice assistant in the car, and control the corresponding functions of the vehicle with the voice of the smart device at home.

(5) Unified OS base, rich intelligent application ecology: 18 application categories, 50+ high-quality applications, and 100+ Hongmeng can be enjoyed.

3. Join hands with Tencent: With the help of rich digital ecology and cloud capabilities, we will create a diversified and personalized new experience of intelligent cockpit

(1) Tencent's intelligent cockpit solution TAI enriches the ecology of the car. Integrate a wealth of Tencent's ecological services, and combine AI interaction, handcar interconnection, WeChat car card and other functions to create a "mobility space that understands you better". Many of GAC Toyota's best-selling models, such as Camry and Veranda, have been injected into Tencent's ecological services, and the number of vehicles installed has exceeded 400,000 units. For example, the in-car entertainment app "Tencent Aiquting" aggregates content such as QQ Music, Tencent Video, WeChat Reading, and Himalayas, and provides users with personalized smart playlists based on AI large model capabilities to enjoy a good time on trip.

(2) Provide a solid cloud foundation for the development of digital intelligence. Co-create a leading cloud platform and related solutions to accelerate GAC Toyota's business migration to the cloud in marketing, service and other fields, and ensure high-quality digital transformation.

(3) In the field of automotive safety, jointly build a three-dimensional security protection system covering cloud, pipe, and end. We are committed to ensuring the data and privacy security of every car owner, and strive to achieve the ultimate experience of every person-car interconnection, bringing users a higher level of network security.

(4) In the future, we will explore scenario-based applications of AI large models, give full play to Tencent's technological advantages in big data, and promote the construction of a diversified new mobility ecosystem.

2. Intelligent driving

1. Partnering with Momenta: Launching end-to-end quasi-L3 high-end intelligent driving on two new electric models

Momenta and GAC Toyota have launched the TOYOTA PILOT end-to-end high-end intelligent driving on two newly developed electric models, aiming to "make self-driving more reliable and intelligent driving safer".

(1) Hardware perception: all-weather, all-scene, over-the-horizon 360-degree intelligent perception coverage

At the hardware level, the whole car is equipped with 11 ultra-high-precision cameras + 5 millimeter-wave radars + 12 ultrasonic radars + 1 lidar, etc., to create a 360-degree "zero dead angle" perception array. Compared with the general perception system, it has the advantages of all-weather, all-scene, and over-the-horizon.

(2) Decision-driven: The full data-driven road environment perception algorithm 4.0 realizes quasi-L3 intelligent driving

Using the industry-leading all-data-driven road environment perception algorithm 4.0, the perception planning is fully data-driven to achieve end-to-end efficient output and performance closer to that of veteran drivers. In terms of algorithms, it took the lead in introducing the industry-leading large model structure framework. Through obstacle recognition technology and the industry's first DLP (Deep Learning Planning) artificial intelligence model, cars can "see" the world and think like people.

(3) Powerful function: full-scene NOA pilot, realizing "you can open if there is a road, avoid obstacles, and stop if you have a position"

High-speed scenario: Accurately select the timing of lane changes, operate smoothly, and eliminate invalid lane changes. When congested start and stop, it can creep with the car without braking, eliminating the frustration of frequent start and stop; Humanized starting timing, don't miss the opportunity to follow up, and don't leave empty seats for people to plug.

Complex urban scenes: "both" comfort and efficiency, using DLP algorithm, can achieve a more human-like driving experience and comfort; When facing in-lane avoidance, more comfortable path planning and more efficient handling response.

Parking scenes: It can accurately identify 200+ storage location scene recognition and parking in. Especially in the face of narrow parking spaces, the success rate of parking is 95%+ in the width of the aisle (body + 30cm) and the width of the parking space (width + 30cm on one side).

2. Join hands with Pony.ai: Realize the commercial operation of L4 driverless taxis

(1) In 2023, Saina Robotaxi has taken the lead in landing: it is equipped with the PonyBrain autonomous driving on-board system to achieve L4 full autonomous driving. Up to now, it has been running continuously for 1 year with zero accidents, and has accumulated rich experience in intelligent driving.

(2) Promote the large-scale mass production of higher-level autonomous driving technology: With the successful implementation of the Saina Robotaxi, GAC Toyota will continue to expand the autonomous driving fleet, and more models, including the Bozhi 4X, will be integrated into this mobility solution, promoting the large-scale mass production of higher-level autonomous driving technology, and reshaping the imagination of mobility.

【Dachang original quality】

1. Extremely strict Toyota standards

1. The structure is reasonable, the materials are exquisite, and it has won the "grand slam" of global crash tests

GAC Toyota has always stood at the commanding heights of "high-quality technology", and used quality technology to bring users a more secure and worry-free car experience. The world's only GOA body, with reasonable structure and exquisite materials. With the "Japanese ring structure" as the core, the proportion of 440-1500Mpa high-strength and ultra-high-strength steel on the whole vehicle is as high as 62%, and more than 1,000 crash tests have been carried out around the world, and it has been fully evaluated by IIHS (United States Highway Safety Insurance Association), ANCAP (Australia New Car Safety Assessment Association) and other institutions, which can be called a "global grand slam".

2. Far beyond the industry standard, redundant and more reliable

Others are just right, but GAC Toyota is redundant. Including the safety redundancy of detailed parts such as wipers, GAC Toyota also adheres to high standards. Taking wipers as an example, the number of actuation durability tests is 1.5 million times, including 750,000 muddy durability tests; The duration of the brine composite experiment is 1440 hours, which is four times the industry standard; In addition, snow plug actuation durability tests, which are not available in industry standards, are added to ensure reliability in various harsh environments.

2. Exclusive customized advanced technology

Pure TPS Toyota production methods such as "JUST IN TIME flexible and just-in-time production" and "self-improvement with herringbone" have been implemented in GAC Toyota, integrating high QDR (high quality, high durability and high reliability) genes into the bloodline. For three consecutive years, all production lines of GAC Toyota have been evaluated by Toyota's quality inspection as "zero defect rate", and the first-pass rate of the production line is as high as 99.2%, which is about 10% ahead of the industry level.

1. Ensure stable quality at the source, and 100% automatic welding

As the first process, the stamping workshop is the source of the quality of the whole vehicle. GAC Toyota adopts a fully automatic intelligent high-speed servo press, which is exclusively customized by the Komatsu Group, the world's largest machinery manufacturer, and stamps complex parts in just 4 seconds. In addition, the biggest difference between GAC Toyota's stamping workshop and other manufacturers is that the proportion of self-production is very high, including more than 90% of the large stamping parts such as four doors and two covers, roof, underbody, longitudinal beams, side walls, and subframes are completed in the workshop. There is only one purpose of mass self-production, which is to ensure quality stability at the source.

If the welding strength is not enough and the accuracy is not good, it will also affect the rigidity and driving stability of the body. 815 high-speed robots are used in the welding workshop, which is 100% automated, and there are many Toyota's original patented technologies to ensure high welding strength and accuracy. This is the secret of the 6,000 solder joints of the Highlander in the whole car are perfect and zero false soldering.

2. Create a perfect body gloss and anti-corrosion performance for 20 years

In the pre-painting process, a phosphorus-free "zirconization process" is used to coat the body with a nano-scale crystal film, and the anti-corrosion performance can reach 20 years. In the spraying process, the robot uses IX coating technology to guide the paint direction through a high-voltage electric field to achieve an ultra-high coating effect and minimize paint particles and orange peel defects. Toyota's unique "Magazine Type" color change system can be switched between up to 32 colors at will, and the color change time takes only 15 seconds. Finally, through the paint AI detection technology used in the fourth production line of GAC Toyota, the paint color difference that is difficult to judge with the naked eye is eliminated, and the body gloss is perfect under any light and angle.

3. The first-pass rate of the whole vehicle is 99.7%

Toyota's unique automatic inspection system is used in the final assembly line, and the operation of each process is monitored 100% through 2503 sets of devices, and the production line will automatically stop when there is an abnormality such as missing screwing, missing installation, or wrong installation, and will never let any quality defect flow into the subsequent process. This is the "self-sufficiency" next to the herringbone! The production cycle can reach up to 58 seconds, and the first-time pass rate of the whole vehicle is as high as 99.7%, which is the highest level at Toyota's global bases.

Third, the supply chain system of integration and coexistence

The "original quality of large manufacturers" also comes from the unique car-making ecosystem. Toyota manages its supply chain using a "nurturing procurement" approach. "Incubation procurement" is fundamentally different from the common "selection procurement", replacing "simple business relationship between Party A and Party B" with "close mutual growth relationship", focusing on "long-term quality stability" rather than "blindly pursuing low prices". GAC Toyota has sent a team of experts to each supplier to introduce Toyota's quality standards, synchronize development, and manage the whole process. Whether it is an advanced world-class supplier or a local rookie, as long as it enters the GAC Toyota system, the products are all in line with Toyota's standards, so that the parts from suppliers can be directly put into the workshop for production without reconfirming the quality. In the 20 years since GAC Toyota was established, there are only 307 parts suppliers, far lower than the industry average; The defective rate of parts reached 0.3 pieces per million units, which is far lower than the industry level. Even in the current environment of unprecedented price wars, GAC Toyota has put an end to changing suppliers through arbitrary bidding to avoid quality decline.

Fourth, the quality culture that goes deep into the bone marrow

Before a new car leaves the factory, it undergoes an almost rigorous quality inspection in the inspection workshop. Based on GAC Toyota's industry-leading "five-star" quality standard, a "star-rated" model car is set up in the inspection workshop, which is a microcosm of GAC Toyota's pursuit of high quality. Based on the "star model car", each car will be compared and inspected before it comes out, and only the model car products with higher quality than this "star" can be regarded as qualified. And for the vehicles that are qualified by the production line, they must also go through 1500 inspections and feedback from the quality assurance department before they can be put on the market.

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